This article applies to Chrysler RFE, RLE and TES transmissions that utilize pressure control solenoids (PCS) for line pressure control. The subject is a rather common electrical fault that may occur on the PCS line pressure solenoid circuit, which results in max line pressure. Diagnosis and correction of a max line pressure condition may become extremely frustrating both in time and dollars spent — going down the rabbit hole, as we call it. Surprisingly, there is no Chrysler code for a circuit fault with PCS line pressure solenoids. The vehicle may contain codes P0933, P0869 or P1745. Let’s examine code descriptions.
If the actual line pressure reading is more than 172.4 kPa (25 psi) higher than the desired line pressure, but is less than the highest line pressure ever used in the current gear, P0933 sets.
Careful: With a max line condition, this code may incorrectly send you to the line pressure sensor.
If the actual line pressure is consistently higher than the highest desired line pressure ever used in the current gear, high line pressure P0869 will set. P0869 does mention a possible open circuit fault for PCS line pressure solenoid.
Careful: Historically, this code on 62TE is often a bad powertrain control module (PCM).
This code is for 42RLE and 62TE only and typically requires the "Clear Variable Line Pressure (VLP) Counters” procedure to be performed with a scanner under miscellaneous functions.
To the point, if you are working on a vehicle that is experiencing actual line pressure (psi) max pressure of 150–160 psi at idle in Park, Neutral and Drive ranges and 250 psi in Reverse, this may be an indication of an open circuit for PCS line pressure solenoid. First, examine scanner data and verify the condition. Figure 1 is an example of an open circuit via scanner info. Notice in the data that line pressure duty cycle is 38.38%, line pressure is 160 psi and the desired line pressure (psi) is default (125 psi) with no activity. If your scanner supports it, try bidirectional control of PCS solenoid and line pressure.
Figure 1 – Open Circuit |
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Figure 2 is of 2013 Dodge RAM 6.7 L diesel with 68RFE transmission. This era of vehicle is very prone to have the condition of an open circuit and max line pressure. Pay attention, as this condition may be intermittent or all the time.
Figure 2 – PCM Ground Control Circuit |
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To test this circuit, use your choice of electronic test instrument with a low-current clamp on the PCS ground control wire #12 to PCM C1 terminal pin 29. Open wiring conduit and locate the correct wire. Clear codes and monitor the circuit KOER in Park or Drive range; Current flow varies from 0.20 to 1.00 amps. When current flow is observed, that is verification it is not an open circuit. This circuit with a short to ground will also have current flow, but that is the opposite: a low-pressure condition. The amp test above is a noninvasive diagnostic tool useful when using scope for an intermittent condition.
I leave you today with a quote from Mr. Robert Kenny Jr., an automotive instructor at Hudson Valley Community College: “The cost for a lack of education far exceeds the cost of an education.”
Jim Mobley is a Sonnax technical communication specialist. He is a member of the Sonnax TASC Force (Technical Automotive Specialties Committee), a group of recognized industry technical specialists, transmission rebuilders and Sonnax Transmission Company technicians.
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