September 30, 2005
Anatomy of a Transmission: Oil Flow in the Pump-PR-Converter-Cooler Lube Circuits
Gregg Nader
There are some small diameter and length differences that can cause fit and pressure issues if mismatched into the wrong application. It is recommended to measure the locations shown here to verify that the correct OE or replacement part is fit into the appropriate application during rebuild.
Application | A | B | C | D | E | F | G |
---|---|---|---|---|---|---|---|
ZF6 Gen. 1, 6R60, 6R75, 6R80 ('09–'14) | .645" | .629" Dia. | .495" Dia. | .568" | .378" | .629" Dia. | .550" Dia. |
ZF6 Gen. 1 w/ 053 Separator Plate | .725" | .657" Dia. | .511" Dia. | .649" | .378" | .657" Dia. | .586" Dia. |
ZF6 Gen. 2 | .804" | .629" Dia. | .511" Dia. | .725" | .418" | .629" Dia. | .562" Dia. |
6R80 ('15-Later), 6R100 | .645" | .629" Dia. | .511" Dia. | .568" | .378" | .629" Dia. | .550" Dia. |
Wear is commonly found in ZF6HP19/26/32 (Gen. 2) pressure regulator bores allowing critical line pressure balance fluid to cross-leak to exhaust, causing high pressure, broken parts and flow to the converter/lube circuit to be restricted. Sonnax pressure regulator sleeve 95740-29K addresses sleeve wear and circuit integrity of line pressure balance in the pressure regulator circuit.
Kit is NOT compatible with ZF6HP19/26/32 (Gen.1) units. To differentiate between Gen. 1 and Gen. 2 valve bodies, see ZF Identification Guide.
Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine what’s available for the specific valve body you’re working on. See all Sonnax valve body layouts.
September 30, 2005
Gregg Nader
January 14, 2014
December 21, 2012
October 08, 2020
Maura Stafford
Vacuum testing at the port(s) indicated fails to hold the recommended minimum in-Hg, or if wear is visually detected.